This training is for professional development purposes and does not replace the MYK authorization certificate where required.

Training Objective

The Plastic Profile Production Operator (Extrusion) Development Program aims to teach extrusion processes, improve production efficiency, and develop quality control skills. The program enhances professional skills using industry best practices.

Training Content

• Introduction to Extrusion Process
• What is extrusion?
• The role of extrusion in plastic profile production
• Extrusion machines and equipment
• History and industrial development of extrusion
• Plastic Materials and Properties
• Commonly used plastics (PVC, PP, PE, PS, etc.)
• Impact of plastics on extrusion processes
• Material selection and production compatibility
• Interaction of plastics with heat, pressure, and speed
• Extrusion Machine and Parameter Settings
• Working principles of extrusion machines
• Machine components: Screw, nozzles, molds
• Machine parameters: Temperature, speed, pressure
• Parameter optimization during production
• Profile Production Processes
• Profile design and mold production
• Extrusion line setup and adjustment
• Post-extrusion cooling and shaping
• Quality control and compliance with standards
• Quality Control and Error Analysis
• Quality control methods: Visual inspection, measurement tools
• Production defects: Warping, cracking, deformation
• Error analysis and corrective actions
• Compliance with ISO 9001 and quality management systems
• Efficiency Improvement and Process Optimization
• Optimization techniques for production efficiency
• Time and cost efficiency methods
• Waste management and recycling
• Energy efficiency and sustainability
• Occupational Health and Safety in Extrusion
• Workplace safety
• Use of personal protective equipment (PPE)
• Machine safety and emergency procedures
• Ergonomic factors to consider during work
• Industry 4.0 and Future Extrusion Technologies
• Industry 4.0 and digitalization
• Automation and smart extrusion machines
• Data analytics and production tracking
• Future trends and innovative technologies

The training is open to corporate cooperation (institution/company packages), and individual applications are not accepted. Training content can be customized according to participant profiles and needs. After mutual discussions, scope and method (Face-to-Face, Online) are determined, and schedules are finalized.