The goal of the Plastic Profile Production Operator (Extrusion) Development Program is to teach participants extrusion processes, enhance efficient production methods, and develop quality control skills. The program helps build professional expertise using industry best practices.
The training is for professional development purposes, and the certificate obtained does not replace the MYK authorization certificate in trainings where the MYK authorization certificate is mandatory.
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Introduction to the Extrusion Process
- What is extrusion?
- The role of extrusion in plastic profile production
- Extrusion machines and equipment
- History of extrusion and its development in the industry
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Plastic Materials and Their Properties
- Commonly used plastic types (PVC, PP, PE, PS, etc.)
- The impact of plastic properties on the extrusion process
- Material selection and production compatibility
- Interaction of plastics with heat, pressure, and speed
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Extrusion Machine and Parameter Settings
- How extrusion machines work
- Machine components: Screws, nozzles, molds
- Machine parameters: Temperature, speed, pressure
- Parameter optimization during the production process
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Profile Production Processes
- Profile design and mold production
- Extrusion line setup and adjustments
- Cooling and shaping the profile after extrusion
- Quality control and adherence to industry standards
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Quality Control and Defect Analysis
- Quality control methods: Visual inspection, measuring devices
- Production defects: Stretching, cracking, distortion
- Defect analysis and corrective actions
- Compliance with ISO 9001 and quality management standards
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Efficiency Improvement and Process Optimization
- Optimization techniques for production efficiency
- Time and cost efficiency strategies
- Waste management and recycling
- Energy efficiency and sustainability practices
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Health and Safety in Extrusion
- Workplace safety in extrusion processes
- Use of personal protective equipment (PPE)
- Machine safety and emergency protocols
- Ergonomic factors to consider during operation
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Industry 4.0 and the Future of Extrusion Technologies
- Industry 4.0 and digital transformation
- Automation and smart extrusion machines
- Data analytics and production monitoring
- Emerging trends and innovations in extrusion
The training is open to corporate collaborations, and individual applications are not accepted. The training content can be re-planned based on the corporate participant profile and your specific needs. Following mutual discussions, the scope and method of the training (In-person, Online) will be determined, and the related processes will be completed. If an agreement is reached, the suitable dates and times for your institution's participants and our instructors, as well as the location of the training, will be determined.